SUPERSET XL
Automatic Through Feed Moulder
MAIN FEATURES
Machine bed
The machine bed is of thick steel with strongly ribbed structure and tubular supporting base. The sturdiness and weight of base reduces vibrations to a minimum as well as guaranteeing life-long constant high quality performance.
Worktables
The in feed worktable of tubular steel has a parallelogram system vertical adjustment, complete with hardened insert placed before the planer spindle. Worktables are of hardwearing special cast iron with low friction coefficient and are equipped with mobile inserts in front of the vertical spindles.
Fences
Width of the right in feed fence is adjusted by a parallelogram system device and pre-straightening is carried out by a reference engraver (tool excluded) on planer spindle.
The right fences have easily adjustable sectors for correct positioning according to tools to be used.
Spindles
The tool holder spindles have a hardened surface to avoid wear and are fitted with a pair of bearings on the front part of the spindle. The 120 mm. diameter steel spindle cylinder ensures maximum stiffness and precision even during heavy duty machining.
Feed system
The beam which supports feed system is of a tubular ribbed structure. Vertical powered lifting of the beam is combined with that of the top horizontal spindle. Feed rollers are driven by a set of hardened gears with oil bath lubrication (rear end) and universal joints, guaranteeing maximum reliability and constant feed even during heavy duty machining.
The feed rollers are pneumatically pressurized with triple circuit control (before planer, between planer and top horizontal spindle and after top horizontal spindle) enabling optimal feed in accordance with the work piece to be processed..
Feed speed is continuously adjustable from work station through step less speed change gear. A powered roller on the out feed table further improves feed when dealing with particular operations.
Spindles and feed rollers are of steel with hardened chromed surfaces.
Positioning of head units
The adjustment of head units is controlled from the front of the machine with mechanical decimal readout of position.
The readout of work piece section is done by mechanical decimal indicators placed on the front of the machine.
"SET UP" quick setting-up system
This is a patented unique SCM system which ensures maximum rapidity and simplicity in setting-up when tools are required to be changed.
All tool holder spindles are fitted with "SET UP", the quick setting-up system which enables the machine to be set in only one movement; just set the minimum diameter of tool (when dealing with a top horizontal spindle) and tool, working thickness, front and rear pressures and feed rollers are simultaneously adjusted.
Ergonomics
All the controls are placed on the front of the machine in an optimal position for easy access and use.
The integral safety enclosure reduces noise and dust, guaranteeing a full view of the machine at the same time.
TECHNICAL SPECIFICATIONS
- Min. working width capacity (finished section) 25 mm *
- Max. working width capacity (finished section) 230 mm **
- Min. work piece thickness (finished section) 6 mm ***
- Max. work piece thickness (finished section) 120 mm ****
- Min. length of single work piece 620 mm *****
- Feed speed 5÷25 m/min
- Feed motor 3 HP (2,2 KW)
- Motor of planer spindle 5,5 HP (4 KW)
- Motor of right vertical spindle 5,5 HP (4 KW)
- Motor of left vertical spindle 5,5 HP (4 KW)
- Motor of top horizontal spindle 5,5 HP (4 KW)
- Motor of bottom horizontal spindle 5,5 HP (4 KW)
- Motor of universal spindle 5,5 HP (4 KW)
- Speed of spindles 6000 rpm
- Diameter of tool holder spindles 40 mm
- Working length capacity of vertical spindles 140 mm
- Working length capacity of horizontal spindles 250 mm
- Length of universal spindle 240 mm
- Axial adjustment of vertical spindles compared to worktable 80 mm
- Axial adjustment of horizontal spindles compared to right fence 45 mm
- Min./max. diameter of surface planer tool 120/140 mm
- Min./max. diameter of profiling tools 100/200 mm******
- Profiling capacity on 2nd bottom horizontal with 200 mm. dia. tool 15 mm
- Spindle cylinder diameter 120 mm
- Diameter of feed rollers 140 mm
- Length of in feed table 2000 mm
- Rapid adjustment of worktable and in feed fence 10 mm
- Worktable with hardened insert placed before planer STD
- One idle pressure roller in front of right vertical spindle and STD
2 in front of universal spindle
- 2 feed rollers 140 x 25 for each feed hub STD
- Tools excluded
* 15 mm. min. working width with relative optional
** with 145 mm. dia. tool on left vertical spindle
with 125 mm. dia. tool on left vertical for Superset 23 in electronic version
*** 10 mm with electronically controlled positioning
**** with 145 mm dia. tool on top horizontal spindle
***** 450 mm. min. length with relative optional
****** 40 mm. profiling capacity under worktable on left vertical spindle